For load-bearing and aerodynamic composite components

RF1 specializes in repairing composite components that experience real mechanical and aerodynamic loads. Repairs are engineered based on damage type, laminate structure, and functional requirements of the part.

Typical applications include:

• GT3, Hypercar, and Prototype bodywork

• Aerodynamic components (splitters, diffusers, ducts)

• Structural panels and bonded assemblies

• Crash-damaged composite components

Repair considerations include:

• Laminate architecture and fiber orientation

• Damage propagation and delamination

• Geometric fidelity and aero intent

• Weight control appropriate for competitive use
  
  

All repairs are assessed individually. Not all parts are repairable, and not all repairs are appropriate for continued competition use.

Request a Repair Assessment            

Tooling built for repeatability, durability, and production intent

RF1 designs and manufactures composite tooling for clients who need consistent parts—not one-off solutions that degrade after a few pulls.

Tooling services include:

• Single- and multi-piece molds

• Short-run and limited production tooling

• Repair-friendly mold design

• Tool repair and modification
  
  

Tooling is evaluated based on:

• Intended production volume

• Material system and cure process

• Dimensional stability requirements

• Part removal and serviceability
  
  

Tooling costs and timelines are project-specific and reflect the level of durability and repeatability required.

Discuss Tooling Requirements 

Composite parts built with production discipline

RF1 supports limited and custom production runs where consistency matters more than speed or volume. Manufacturing projects are typically tied to RF1-produced tooling or approved external tools.

Capabilities include:

• Carbon fiber and fiberglass components

• Hybrid composite structures

• Motorsport and specialty automotive parts

• Low-volume, repeatable production
  
  

Manufacturing projects are reviewed for feasibility, tooling condition, and production intent before acceptance.

Request Manufacturing Review 

Flexible support aligned with racing schedules

RF1 offers logistics and support services intended to reduce downtime and spares consumption for competitive programs.

Support options may include:

• Coordinated pickup and delivery

• Fly-in repair support (project-dependent)

• Tight-deadline repair planning

• Inspection and damage evaluation support
  
  

Availability is dependent on schedule, scope, and event requirements.

Discuss Support Options 

How projects are evaluated

Every project begins with an assessment. This allows RF1 to determine:

1. Repair or tooling feasibility

2. Appropriate repair or manufacturing approach

3. Timeline and constraints

4. Whether the project aligns with RF1 capabilities
   
   

Submission of photos or parts does not guarantee project acceptance.

Request an Assessment